[China Aluminum Network] With the increasing emphasis on environmental protection and energy conservation and emission reduction, the aluminum industry, especially the automotive aluminum industry, has continuously reduced the cost of manufacturing, and it is currently a new, green sales method in China. Liquid transport is quietly emerging, with the use of aluminum liquid to support customers.
As the name implies, the aluminum liquid is delivered directly to the customer's plant (which can be filled into the holding furnace or directly to the casting machine), allowing the customer to directly use the insulation for casting, replacing the traditional aluminum weight. Melt sales, better close to customers, meet customer expectations and requirements. Compared with sales of aluminum ingots, aluminum liquid transport reduces man-hours for ingots, yards, and packages; it reduces the gas consumption associated with secondary smelting. A single ton of aluminum ingot smelting consumes 50 to 80 m3 of natural gas, which is on average about 3 yuan/year. Calculated by m3, the use of 1 ton of aluminum liquid can save 150 to 250 yuan in energy consumption; it reduces burning losses in the secondary smelting process, and the integrated re-melting of the aluminum ingot in the casting plant is about 2% to 3% of the burned loss. The use of aluminum liquid insulation burning loss rate is only less than 0.5%, reducing the loss of raw materials of about 300 to 400 yuan; can also save the investment required equipment and labor costs of the melting process, and avoid the secondary melting process generated a lot of exhaust emissions Comprehensive analysis of economic benefits The use of aluminum liquids can save 800 to 1200 yuan per ton per customer, which, while satisfying economic benefits, also has significant social benefits and a better stabilization of supply and demand.
In recent years, Hebei Jinlin Shengshi Metallurgical Equipment Technology Co., Ltd. attaches great importance to scientific and technological innovation and production-study-research cooperation, and actively promote the design, manufacture and industrialization of aluminum liquid transport complete sets of equipment. According to the actual situation of users, tailor-made customized "aluminum liquid transport" System equipment and provide a full set of technical support, focusing on the aluminum smelting peripheral equipment and automatic chemical equipment research and development and upgrades. At present, only eight national patents (one invention patent, four utility model patents, and three appearance patents) have been obtained in the delivery of liquid aluminum. The development of the aluminum fluid transport package has advanced thermal insulation performance. In Asia, aluminum transport has been achieved with large transport tonnage (5 tons/pack) and longer transport time (6 hours). According to customer experiments, aluminum transport has been demonstrated. 6-hour temperature drop within 60 °C, and is related to high-tech units, research institutes, customers and other research and development of large-capacity aluminum liquid transfer equipment 7 tons and above to meet the needs of different customers.
It is reported that according to different aluminum transport conditions (such as the length of transport time, customer usage, transport tools, sites, liquid aluminum receiving equipment, etc.), different capacities and forms of equipment can be used, at present, the type of aluminum fluid delivery equipment includes 1~2 Ton of aluminum liquid transfer package (applicable to short-time aluminum liquid transport), 5 tons of aluminum liquid transfer package (applicable to long-term aluminum liquid transfer and transfer to customers' holding furnace), 7 tons of aluminum liquid transfer equipment, etc., are under development More than 15 tons aluminum liquid transport vehicle will realize heating on the way, no longer limited by time and distance.
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