How the tool industry changed its development mode in 2011

As the first year of the “Twelfth Five-Year Plan”, what should the cutter industry practitioners do in 2011 and how should they do it?
Of course, this issue can be found in the "Twelfth Five-Year Plan" of the machine tool industry announced by the industry association. Since the National Development and Reform Commission is still seeking national advice on the "Twelfth Five-Year Plan", it is necessary to develop a tool. It is still a long time to plan for the industry and make it public.
However, the Party Central Committee’s "Proposal on Formulating the Twelfth Five-Year Plan for National Economic and Social Development" has been announced. This "Proposal" is the general guideline for the formulation of the "Twelfth Five-Year Plan" for all walks of life including the tool industry. Undoubtedly. Therefore, according to this framework, it is not unreasonable to look at the future development of the tool industry.
In the author's view, during the "Twelfth Five-Year Plan" period, changing the economic development mode will become the primary task for the development of various industries (including the tool industry). In recent years, the domestic tool industry has generally been at a low level, and the mass production of standardized products has become a major obstacle to the rapid improvement of the tool industry.
With the eight years of gold development in China's machine tool industry, the tool industry has achieved unprecedented development, and the output of many companies has increased substantially, but this improvement has not relied too much on technological progress, but mainly on the cheapness of our country. Workforce based.
So, can this cheap labor last? I remember that Xu Yangxing, who was the global vice president and chief technology officer of Kennametal many years ago, discussed this issue. He believes that the main purpose of most people coming out to work is to seek a better life. To live a good life, the labor compensation of laborers is indispensable. When the labor remuneration of laborers increases, if the labor productivity of enterprises does not increase, the increase of manufacturing costs becomes an inevitable result, and the market competitiveness of products is relatively reduced.
"This road to development should not be the result we want." Xu Yangxing pointed out that to control the manufacturing costs and product profits while improving the labor compensation of workers, an alternative way is to improve manufacturing capacity and increase labor productivity. Make the company sustainable.
Of course, changing the way the economy develops is more than just an aspect of increasing labor productivity.
First of all, the first basic requirement for transforming the economic development mode proposed by the "Proposal" is to insist on the strategic adjustment of the economic structure as the main direction of accelerating the transformation of the economic development mode. To this end, the "Proposal" proposes specific measures to enhance the core competitiveness of the manufacturing industry, develop strategic emerging industries, and accelerate the development of the service industry. So how do you implement this measure in the tool industry? The answer is much easier to say than to do it, from a single model of providing products to providing customers with a range of solutions from pre-production to post-production technical solutions, economic analysis, bottleneck research, and optimization of production processes. The omni-directional model transformation of products and services has transformed the tool industry into a new manufacturing industry that is both an advanced manufacturing industry in the secondary industry and a modern service industry in the tertiary industry.
Secondly, the second basic requirement for transforming the economic development mode proposed by the "Proposal" is to insist on scientific and technological progress and innovation as an important support for accelerating the transformation of economic development. The "Proposal" proposes to implement the strategy of rejuvenating the country through science and education and the strategy of strengthening the country through talents, give full play to the role of the first productivity of science and technology and the resources of talents, enhance the ability of independent innovation, strengthen the team of innovative talents, and promote the development mainly relying on scientific and technological progress and the quality of laborers. To manage the transformation of innovation and accelerate the specific requirements for building an innovative country.
From the tool industry, it is absolutely necessary to improve the ability to innovate. For many years, most of the tool products have been standard products that have been consistent for decades, such as overwhelming standard high-speed steel twist drills; or copied and copied foreign mature products, such products lack innovation, homogenization and lack of features, so The competitiveness of products is naturally worse. However, the industry must change the way of economic development, catch up with and exceed the international level, and develop innovative products is an inevitable requirement. Without innovation, we can only become followers of the market and not become leaders in the market. It is also necessary to have this ability to innovate and improve the quality and level of our managers, technicians and operators. In view of the lack of innovative ideas and innovative methods for many practitioners in the tool industry, in the past two years, industry associations have held training courses on modern tool design and manufacturing, and included the national “professional and technical personnel knowledge update project” (ie “653 project” "), for the tool industry has trained a group of talents in line with the needs of the industry.
Third, another basic requirement for transforming the economic development mode proposed by the "Proposal" is to insist on building a resource-conserving and environment-friendly society as an important focus for accelerating the transformation of economic development. The idea of ​​the "Recommendation" is to thoroughly implement the basic national policy of conserving resources and protecting the environment, saving energy, reducing the intensity of greenhouse gas emissions, developing a circular economy, promoting low-carbon technologies, actively coping with climate change, and promoting economic and social development in harmony with the population, resources and environment. Take the road to sustainable development. The "Recommendations" also repeatedly emphasize environmental protection, emphasize resource conservation, emphasize environmental friendliness, and fully explain the importance and urgency of this issue. Relevant persons from the National Development and Reform Commission said that energy conservation and emission reduction is still an important part of the “Twelfth Five-Year Plan” being formulated, and will continue to be a quantitative and binding indicator.
This is also an important strategic direction for the tool industry. The tool is an industry that consumes a lot of resources such as tungsten, cobalt, titanium, etc. How to reduce the consumption of these resources in the whole life cycle of the tool, reduce the carbon emissions in the whole life cycle of the tool, and how to build low consumption and high capacity. The tool industry is a question worth pondering.
In addition, the fourth part of the "12th Five-Year Plan" proposal of the Party Central Committee specifically put forward a strategic task of "developing a modern industrial system and improving the core competitiveness of the industry." Its direction is to transform and upgrade the manufacturing industry. The "Recommendations" believe that the focus of manufacturing development is to optimize the structure, improve the quality of the varieties, enhance the supporting capacity of the industry, and eliminate backward production capacity.
The author believes that these development priorities are fully applicable to the tool. In China, the tool industry's high-speed steel twist drill, a single, century-old product, accounts for the vast majority of the industry's output value is not a happy phenomenon. The tool industry develops diversified products and achieves a certain economic scale. It is a very good choice to avoid vicious competition by developing and producing products that meet the needs of market customers in various market segments according to their own strengths and capabilities. Nowadays, all walks of life are developing new technologies and new products, which has put forward many new demands on the tool industry. How the tool industry studies the development direction and development progress of these customer technologies and develops appropriate tool products and solutions is an opportunity and a challenge for the development of the industry. If these customers' needs are well addressed, many companies will be able to achieve the goals of the central government's transformation and improvement of manufacturing, and will be able to maintain a certain level of competitiveness in the future.
In this section, the "Recommendations" also put forward requirements to support technological transformation of enterprises and enhance new product development capabilities and brand creation capabilities.
It is foreseeable that in the future, not only many domestic tool brands will become internationally renowned brands, but also domestic tool companies will have the opportunity and the strength to acquire well-known foreign tool brands like Geely's acquisition of Volvo, and learn from the advanced features of foreign companies. Its own technology, optimized management, and transformation of development ideas, so that China's tool industry has also entered the forefront of the world tool industry.
 

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